Grid-Connected Bidirectional Off-Board Electric Vehicle Fast-Charging System

The widespread adoption of electric vehicles (EVs) is contingent on high-power fast-charging infrastructure that can also provide grid stabilization services through bidirectional power flow. While the constituent power stages of such off-board chargers are well-known, a critical research gap exists in their system-level integration, where sub-optimal dynamic interaction between independently controlled stages often leads to DC-link instability and poor transient performance. This paper presents a rigorous, system-level study to address this gap by developing and optimizing a unified control framework for a high-power bidirectional EV fast-charging system. The system integrates a three-phase active front-end rectifier with an LCL filter and a four-phase interleaved bidirectional DC/DC converter. The methodology involves a holistic dynamic modeling of the coupled system, the design of a hierarchical control strategy augmented with a battery current feedforward scheme, and the system-wide optimization of all Proportional–Integral (PI) controller gains using the Artificial Bee Colony (ABC) algorithm. Comprehensive simulation results demonstrate that the proposed optimized control framework achieves a critically damped response, significantly outperforming a conventionally tuned baseline. Specifically, it reduces the DC-link voltage settling time during charging-to-discharging transitions by 74% (from 920 ms to 238 ms) and eliminates voltage undershoot, while maintaining excellent steady-state performance with grid current total harmonic distortion below 1.2%. The study concludes that system-wide metaheuristic optimization, rather than isolated component-level design, is key to unlocking the robust, high-performance operation required for next-generation EV fast-charging infrastructure, providing a validated blueprint for future industrial development.